XYCLE INCLUDED IN VERDANTIX SMART INNOVATORS 2025

Read the report

Snow-capped mountain peak under a clear sky.

Guide

Explore the Elements: Silicon

Explore the Elements: Silicon

Silicon is a metalloid with semiconductor properties used in chips, circuits and solar photovoltaics. This guide explains its properties, energy-intensive production routes and the role of LCA in measuring its environmental impacts.

Silicon is a metalloid with semiconductor properties used in chips, circuits and solar photovoltaics. This guide explains its properties, energy-intensive production routes and the role of LCA in measuring its environmental impacts.

Keno Ignace

IN SUMMARY

Understanding silicon, from digital gold to solar power

Understanding silicon, from digital gold to solar power

Silicon is the most abundant material in the Earth's crust, making up around 28% of its mass, yet because of its high affinity for oxygen it is almost never found pure in nature, occurring instead as sand, quartz and silicates. A metalloid with semiconductor properties, it underpins both the digital age and the clean energy transition: it is the basis of chips and circuits and accounts for the overwhelming majority of solar photovoltaic material. But silicon's production routes are energy and CO₂ intensive, which makes understanding and measuring their impact essential. This guide, part of Minviro's "Explore the Elements" series, introduces silicon's properties, processing routes, market and carbon footprint.

  • Silicon is abundant but never pure. It makes up roughly 28% of the Earth's crust but, due to its affinity for oxygen, is found in oxidised forms like sand and quartz, requiring energy-intensive processing to reach usable purity.

  • It powers both digital and clean energy. As a semiconductor it is essential to chips, circuits and transistors, and it accounts for 90–95% of the material in today's PV modules, with a growing role as a battery anode material.

  • Production is energy and CO₂ intensive. Making silicon metal requires arc-furnace temperatures above 2000°C and a carbon reducing agent, so energy use and reduction emissions are the central sustainability challenge.

What silicon is, and why it matters

Silicon (symbol Si, atomic number 14) is the most abundant material in the Earth's crust, accounting for about 28% of its mass. In pure form it is a hard, brittle crystalline solid with a metallic blue-grey lustre and a melting point of 1414°C, but its high affinity for oxygen means it is almost never found pure in nature, occurring instead in oxidised states such as sand, quartz and silicates. Though it resembles a metal, silicon is classified as a metalloid, or semiconductor, with conductivity between that of a conductor and an insulator. That semiconductor behaviour, combined with its abundance, gives it applications across many industries, but its production routes are energy and CO₂ intensive, which is precisely why measuring their environmental impact matters.

Applications, from construction to clean energy

Silicon's uses span its whole purity range. In its natural oxidic state it serves as sand, clay or gravel in construction, in ceramics, and in silicate glasses, while silicon carbides make high-strength abrasives and cutting tools, and silicon is the basis of silicone polymers. In pure form it is central to electronics, so much so that the late 20th and early 21st centuries have been called the Silicon Age, since its semiconductor nature makes it essential to the chips, circuits and transistors inside computers and smartphones, earning it the nickname "digital gold." Its role in the energy transition is just as important: thanks to its semiconductor properties and abundance, silicon is the most common material in photovoltaic cells, accounting for 90–95% of the material in today's PV modules, and its high specific capacity is drawing growing interest in silicon as a battery anode material. The EU classifies silicon metal as both a critical and a strategic raw material.

Processing routes and the market

Silicon metal is made through pyrometallurgy in just a few steps. Sand is blended with a carbon source and heated above 2000°C in an arc furnace, where the carbon strips oxygen from the sand to form carbon monoxide, leaving a melt of pure silicon. Higher-purity silicon, needed for electronics, anode material and solar cells, is produced by reacting hydrochloric acid with metallurgical-grade silicon to form trichlorosilane, which is then converted to silane and decomposed into ultra-pure silicon metal of around 99.9% purity. The market is heavily concentrated: China accounts for roughly 64% of global silicon metal production. Demand is set to grow on the back of silicon's importance in chips, photovoltaics, the steel and alloy industries, and its emerging role in batteries.

Silicon metal is made through pyrometallurgy in just a few steps. Sand is blended with a carbon source and heated above 2000°C in an arc furnace, where the carbon strips oxygen from the sand to form carbon monoxide, leaving a melt of pure silicon. Higher-purity silicon, needed for electronics, anode material and solar cells, is produced by reacting hydrochloric acid with metallurgical-grade silicon to form trichlorosilane, which is then converted to silane and decomposed into ultra-pure silicon metal of around 99.9% purity. The market is heavily concentrated: China accounts for roughly 64% of global silicon metal production. Demand is set to grow on the back of silicon's importance in chips, photovoltaics, the steel and alloy industries, and its emerging role in batteries.

Carbon footprint, sustainability and the role of LCA

The primary sustainability challenge for silicon is the large amount of energy used in production and the CO₂ emissions from the carbon reduction step. These can be tackled by replacing fossil-based reducing agents with bio-based carbon, and by recycling silicon to reduce reliance on primary production, though recycling brings its own difficulty, since recycled silicon often carries impurities that make it unsuitable for applications needing ultra-pure material. Life cycle assessment is an invaluable tool here: as a science-based method covering a product’s full life, it has proven essential for assessing the carbon footprint of silicon across different supply chains and for revealing hotspots, the specific stages with disproportionately high impact. By making the decarbonisation potential of each supply chain visible, LCA directs effort to where it will most effectively cut emissions, supporting more responsible silicon production.

Explore XYCLE LCA software or discuss your supply chain with Minviro’s life cycle assessment consultancy.

The primary sustainability challenge for silicon is the large amount of energy used in production and the CO₂ emissions from the carbon reduction step. These can be tackled by replacing fossil-based reducing agents with bio-based carbon, and by recycling silicon to reduce reliance on primary production, though recycling brings its own difficulty, since recycled silicon often carries impurities that make it unsuitable for applications needing ultra-pure material. Life cycle assessment is an invaluable tool here: as a science-based method covering a product’s full life, it has proven essential for assessing the carbon footprint of silicon across different supply chains and for revealing hotspots, the specific stages with disproportionately high impact. By making the decarbonisation potential of each supply chain visible, LCA directs effort to where it will most effectively cut emissions, supporting more responsible silicon production.

Explore XYCLE LCA software or discuss your supply chain with Minviro’s life cycle assessment consultancy.

FAQ

Curious to learn more?

Let us support you on the journey.

Let us support you on the journey.

Reach out anytime. We’re happy to answer any questions before you commit to working together.

Anna Broughton

Strategic Accounts Manager at Minviro

What can Minviro help us understand?

What do you need to get started?

How do we speak with an expert?

authors

The team behind your insights

Keno Ignace

Connect

Keno Ignace

Connect

LCA with Minviro

The foundation for
all our work

The foundation for all our work

Our data focuses on materials and processes where environmental performance varies sharply by route, geography, and technology, exactly where industry averages fall apart. Choose individual routes from across the critical minerals, battery, magnet, and heavy-industry value chains. Each one lands in XYCLE as a working model: open the unit processes, see where the impact sits, test a different supplier or energy grid, and watch the number move, defensible enough for a regulatory filing, transparent enough to act on.

read more

300+

projects across leading OEMs and product portfolios

46+

countries and regional data covered through our work

3

global offices in London, Perth and Shanghai